Industrial conveyor belt manufacturing facility
Solutions — Material Handling & ASRS

MATERIAL HANDLING & ASRS

Automated storage and retrieval, gantry systems and conveyor networks — designed and fabricated in-house for automotive, warehouse and heavy manufacturing applications.

ASHWAA designs and fabricates material handling systems in-house — from simple part transfer conveyors to multi-axis gantry ASRS systems handling engine blocks, cylinder heads and large automotive assemblies. Every frame, drive, control and end-of-arm tool is engineered to the specific load, speed, layout and throughput requirements of the application.

What We Deliver

CAPABILITIES

ASRS — Automated Storage & Retrieval

Gantry-based ASRS for high-density storage and retrieval of automotive components, engine assemblies and warehouse goods. Designed for throughput, accuracy and minimal footprint.

  • Multi-axis gantry ASRS configurations
  • Engine block, cylinder head and large-part handling
  • High-density racking and storage integration
  • WMS and MES system integration
  • Barcode and RFID location tracking

Gantry Automation

Custom gantry systems for large-part handling, press-to-press transfer and heavy-load automation. In-house fabricated frames with servo-driven axes and custom EOAT.

  • Single and multi-axis gantry configurations
  • High-payload and large-envelope designs
  • Press-to-press and machine-to-machine transfer
  • Custom EOAT for complex part geometries
  • Servo-driven axes with position feedback

Conveyor Systems

Roller, belt and chain conveyors designed and fabricated in-house. From simple part transfer to multi-level accumulation systems — every frame and drive engineered to the process.

  • Roller, belt and chain conveyor types
  • Accumulation and indexing systems
  • Incline, decline and curved transfer
  • Custom frame fabrication in-house
  • Integration with ASRS and gantry systems

AGV & Mobile Automation

Automated guided vehicle integration for intralogistics and inter-process material flow. Route planning, traffic management and WMS connectivity.

  • AGV route design and traffic management
  • Load and unload station integration
  • WMS and production system connectivity
  • Safety scanner and obstacle detection
  • Fleet management and monitoring

Part Feeding & Orientation

Vibratory bowl feeders, linear feeders and vision-guided part feeding systems. Consistent part orientation and presentation for downstream automation.

  • Vibratory bowl and linear feeders
  • Vision-guided part orientation
  • Bulk-to-singulated part feeding
  • Variant-compatible feed tooling
  • Integration with robotic pick stations

Warehouse Automation

Automated warehouse systems for finished goods, spare parts and raw material storage. Gantry ASRS, conveyor sortation and WMS integration for distribution and manufacturing warehouses.

  • Finished goods and spare parts ASRS
  • Conveyor sortation and divert systems
  • WMS integration and inventory management
  • Pick-to-light and put-to-light systems
  • Pallet handling and stretch-wrap automation
Applications

WHERE WE APPLY THIS

Automotive engine and transmission storesBody shop and press shop transferWarehouse and distribution centresHeavy manufacturing and fabricationAerospace component storesPharmaceutical and FMCG warehousingE-commerce fulfilmentCold chain and temperature-controlled stores
Standards & Compliance

ENGINEERED TO STANDARD

  • ISO 10218-1/2 — Robot and gantry safety
  • IEC 62061 / ISO 13849 — Safety function design
  • FEM standards for storage and racking
  • IATF 16949 — Automotive quality management
  • CE marking documentation

READY TO DISCUSS YOUR PROJECT?

Share your requirements and we will produce a concept report covering system layout, cycle-time analysis, technical assumptions and a preliminary implementation scope.