ROBOTIC AUTOMATION
MIG, TIG, spot and structural welding. Painting and surface finishing. Robot cells designed, integrated and commissioned by one team — from concept to production.
ASHWAA designs and integrates robotic automation systems for welding and painting applications across automotive, general manufacturing and heavy fabrication. Every cell is engineered in-house — mechanical design, controls, safety architecture and robot programming — with a single team accountable from concept through commissioning.
CAPABILITIES
MIG & TIG Welding
Robotic MIG and TIG welding cells for structural, sheet metal and precision weld applications. Designed for consistent penetration, bead quality and cycle time across high-volume production.
- Structural and sheet metal MIG welding
- Precision TIG welding for thin-gauge and stainless
- Multi-pass and multi-layer weld programming
- Seam tracking and arc monitoring integration
- Weld data logging and traceability
Spot Welding
Robotic spot welding systems for automotive body-in-white and sub-assembly applications. High-speed, high-repeatability cells with servo gun control and weld quality monitoring.
- Servo and pneumatic spot welding guns
- Body-in-white and sub-assembly cells
- Weld force and current monitoring
- Multi-robot synchronised welding
- Fixture integration and part clamping
Painting & Surface Finishing
Robotic painting and surface finishing systems for automotive and industrial components. Consistent film build, transfer efficiency and finish quality across complex geometries.
- Electrostatic and air-atomised spray systems
- Primer, base coat and clear coat application
- Complex 3D path programming and optimisation
- Colour change and purge sequence automation
- Booth integration and exhaust management
Robot Cell Integration
Complete robot cell design and integration — from layout and simulation through mechanical build, controls, safety and commissioning. Platform-agnostic across all major robot brands.
- FANUC, KUKA, ABB, Yaskawa integration
- RoboGuide / RobotStudio simulation
- Safety cell design to ISO 10218-1/2
- Positioner and servo track integration
- Turnkey delivery including FAT and SAT
Structural Welding Automation
Robotic structural welding for heavy fabrication, frames, chassis and large weldments. Gantry and floor-mounted configurations for large-envelope work.
- Heavy structural and frame welding
- Gantry-mounted robot configurations
- Large-envelope reach and payload
- Offline programming for complex joints
- Weld procedure qualification support
AMC & Support
Annual maintenance contracts, spare parts management, robot programming updates and on-site support. Keeping your cells running at rated OEE.
- Preventive maintenance schedules
- Spare parts inventory management
- Robot program backup and version control
- Remote diagnostics and on-site response
- Operator and maintenance training
WHERE WE APPLY THIS
ENGINEERED TO STANDARD
- ISO 10218-1/2 — Robot safety requirements
- ISO/TS 15066 — Collaborative robot safety
- IEC 62061 / ISO 13849 — Safety function design
- IATF 16949 — Automotive quality management
- AWS / IS welding procedure standards
- CE marking documentation
Explore More
RELATED CAPABILITIES
READY TO DISCUSS YOUR PROJECT?
Share your requirements and we will produce a concept report covering system layout, cycle-time analysis, technical assumptions and a preliminary implementation scope.