Every project here started with a process that wasn't working well enough. These are the engineering decisions, constraints, and outcomes that defined each one.
Robot-tended press brake cell automating laser-cut stainless steel sheet handling with 3D vision guidance for mixed-part batches — no dedicated runs.
Automated assembly of stamped contacts into connector housings with hipot testing, vision inspection, and 95% OEE — running unattended across 2nd and 3rd shifts.
Retrofit of an existing ASRS to handle two new engine block variants with high geometric variation — 1,800-block capacity, 100% OEE, fully unattended operation.
Complete cell design and integration of 40+ automated, semi-automated, and manual stations for electric vehicle drive unit assembly — 264-second cycle time.
Automated leak test and decibel measurement system for two turbocharger variants — simultaneous dual-station testing with full data traceability.
Full-vehicle automated inspection using 110 Keyence cameras to detect surface defects, panel gaps, and assembly completeness across the entire vehicle body.
9-station turnkey bonnet assembly system combining structural adhesive bonding, fastener insertion, and dimensional verification — fully automated end-to-end.
Automated assembly of bearing and gear shaft components for a TE1 surge power unit — 22-second cycle time with press-fit force monitoring and in-line gauging.
Robotic sealant dispensing cell for automotive roof panels — consistent bead geometry, closed-loop volume control, and 100% bead inspection in a single pass.
Automated riveting of 53-foot trailer roof skin panels — 10-minute cycle per unit, consistent rivet force and depth across the full panel length.
Automated storage and retrieval of engine cylinder heads across two variants — gantry-based handling with universal tooling and full inventory traceability.
Collaborative robot cell for oil jet assembly — cobotic nut runner with automated bolt feeding and torque traceability across all fastener joints.
Tell us what you're trying to solve. We'll give you a direct assessment.
